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Wireless charging technology & Application of DAWNCAP dawn capacitor in wireless charging pile
View:86 Time:2017-06


无线充电技术& DAWNCAP 天明电容在无线充电桩的应用

Wireless charging technology & Application of DAWNCAP dawn capacitor in wireless charging pile


Driving an electric car is very comfortable, but also face the trouble of charging and mileage anxiety, but as long as the parking, the electric car will automatically be removed from the wireless charging, plug charging troubles, so it is more perfect. Imagine, if you can sit in the car without moving, and in less than an hour, you can plug in and recharge 4-7 hours of work. How wonderful is it? Is it far away? Actually not! This kind of inductive charging technology is quietly coming to us.

Wireless charging technology comes from wireless power delivery technology. Wireless charging, also known as inductive charging and contactless induction charging, is a device that uses near-field induction, that is, inductive coupling, to transfer energy to electricity using a power supply device (charger). The device uses the received energy to charge the battery and to operate it at its own expense. Because the charger and the electric device are inductively coupled to transmit energy, there is no wire to be used between the charger and the electric device, so the charger and the electric device can be exposed without conductive contact.
Wireless charging pile Icon
Figure 1: wireless charging pile Icon
Wireless charging is mainly divided into the following three kinds:
1) electromagnetic induction charging:
A device that charges by means of electromagnetic induction, similar to a transformer. In the sending and receiving ends each have a coil of cable power connection in the transmitter to generate electromagnetic signals, the electromagnetic signal receiving coil induction transmitter to generate electricity for the electric equipment.
Electromagnetic induction charging
Figure 2: electromagnetic induction charging
2) magnetic resonance charging:
Composed of an energy transmitting device and an energy receiving device, when the two devices adjust to the same frequency, or resonate at a particular frequency, they can exchange energy with each other.
Magnetic resonance charging
Figure 3: magnetic resonance charging
3) radio wave charging:
This is a mature technology, similar to the early use of the ore are mainly radio, microwave transmitting device and microwave receiving device, can capture the radio wave energy back from the walls, to maintain a stable DC voltage at the same time with the load to make adjustments.
Comparison of three wireless charging devices
Table 1: comparison of three wireless charging devices
The magnetic resonance method is one of the most promising and promising ways of being widely used in electric vehicles. The vehicular wireless charging system using this principle is the use of magnetic resonance effects to perform Contactless charging of the power unit of an electric or hybrid vehicle. The charging process can be carried out without the use of a traditional cable. When charging is needed, the owner only needs to park the vehicle above the charging board, so it is more convenient and labor-saving.
Wireless charging pile system
Figure 4: wireless charging pile system
The wireless charging system comprises a power supply component, a charging board, an on-board receiving board and a on-board controller. The charging board is internally provided with a D type power supply coil, and the on-board receiving board is a D type electric receiving coil.
In the external charging device of electric vehicles, gate drive optocoupler is used to control the IGBT/MOSFET. Silicon labs gate drive isolation Si827x maximum drive current is 4.0A, the maximum transmission delay low to 60ns, -40 to +150 degrees temperature, automotive grade certification, the isolation level up to 2.5KV (UL1577 and VDE0884), common mode transient industrial leading variable inhibition (CMTI), strict timing specifications, with reduced changes in temperature and age, very high reliability. It also offers unique features such as individual pull-up/down output, UVLO undervoltage lockout protection, shutdown driver output, and precise programmable dead time. The input form has a single PWM or dual digital signal input, while the Si827x provides single, dual and high and low side outputs. Is very suitable for high speed MOSFET drive, its anti noise ability, high efficiency and small volume, is widely used in inverter, servo and the new field of energy, so the wireless charging equipment this need is especially suitable for application in response speed.
Figure 5: electric vehicle wireless charging system schematic
Application of figure 6:Si827x in wireless charging pile
Si827x application features:
1) due to the energy loss of magnetic resonance in the process of loss is lower than the current in the traditional cable, so the gate drive isolation Si827x makes wireless charging efficiency is very high, can reach more than 95%, more than the charging cable.
2) in charging speed, you can adjust the charging power according to the actual needs, the range of 6.6kW-20kW.
3) the induction charge of the vehicle can be completed within 400cm meters.
4) by 20kW, an electric car with a battery capacity of 85kWh will take less than 5 hours, while the peak power of 50 kilowatts of fast charge can be filled in an hour (half an hour, 80%).
With the continuous improvement of wireless charging technology, combined with the construction of China's smart grid, the future wireless charging will be used in a more extensive environment, in order to achieve semi dynamic and dynamic charging of vehicles. The popularity of wireless charging pile in the intelligent charging and changing service network of electric vehicles will greatly promote the large-scale application of electric vehicles.


无线充电技术& DAWNCAP 天明电容在无线充电桩的应用

驾驶一辆电动车确实很惬意,但也面临充电的烦恼和里程焦虑,但是只要停车之后,电动汽车就能自动无线充电,就免去了插线充电的烦恼,这样岂不是更完美。想象一下,如果你可以坐在车里不动,在不到一小时内就能完成以前插入式充电4-7个小时的工作,那会是多美好,很遥远么?其实不是!这种感应式的充电技术正在悄然来到我们身边。


无线充电技术,源于无线电力输送技术。无线充电,又称作感应充电、非接触式感应充电,是利用近场感应,也就是电感耦合,由供电设备(充电器)将能量传送至用电的装置。该装置使用接收到的能量对电池充电,并同时供其本身运作之用。由于充电器与用电装置之间以电感耦合传送能量,两者之间不用电线连接,因此充电器及用电的装置都可以做到无导电接点外露。


无线充电桩图示

图1:无线充电桩图示


无线充电主要分为以下三种:
1)电磁感应式充电:
利用电磁感应原理进行充电的设备,类似于变压器。在发送和接收端各有一个线圈,在发送端连接有线电源产生电磁信号,接收端线圈感应发送端的电磁信号从而产生电流给用电设备。


电磁感应式充电

图2:电磁感应式充电


2)磁场共振充电:
由能量发送装置,和能量接收装置组成,当两个装置调整到相同频率,或者说在一个特定的频率上共振,它们就可以交换彼此的能量。


磁场共振式充电
图3:磁场共振式充电


3)无线电波式充电:
这是发展较为成熟的技术,类似于早期使用的矿石收音机,主要有微波发射装置和微波接收装置组成,可以捕捉到从墙壁弹回的无线电波能量,在随负载作出调整的同时保持稳定的直流电压。


三种无线充电装置的对比情况

表1:三种无线充电装置的对比情况


磁场共振方式,是现在最被看好、将来最有希望广泛应用于电动汽车的一种方式。利用这种原理的车用无线充电系统,就是利用磁共振效应来对电动或混动车辆的动力电池组进行非接触式充电。这个充电过程无需使用传统的电缆即可进行,在需要充电时,车主仅需要将车辆停放在充电板上方即可,因此更加方便、省力。


无线充电桩系统组成

图4:无线充电桩系统组成


无线充电系统包括:供电组件、充电板、车载接收板和车载控制器。其中充电板内部为D型供电线圈,车载接收板为D型受电线圈。


在电动汽车的外部充电装置中需要用到门极驱动光耦控制IGBT/MOSFET。Silicon labs的门极隔离驱动器Si827x最大驱动电流4.0A,最大传输延时差低至60ns,-40到+150度工作温度,汽车级认证,高达2.5KV的隔离等级(符合UL1577 和 VDE0884标准),工业领先的共模瞬变抑制(CMTI),严格的时序规格,降低随着温度和年龄的变化,非常高的可靠性。它还提供了独特的功能,如单独pull-up/down输出;UVLO欠压锁定保护功能,关闭驱动器输出;精确的可编程死区时间。输入形式有单路PWM或者双路数字信号输入,同时Si827x提供单路、双路和高低侧输出。非常适合于高速MOSFET驱动,其抗噪声能力强、高效而体积小,被广泛用于变频、伺服及新能源领域,因此在无线充电设备这种需要极速响应的应用中特别适合。


图5:电动汽车无线充电系统原理图


图6:Si827x在无线充电桩中的应用


Si827x应用特点:
1由于磁共振过程中能量的损失要低于电流在传统线缆中的损耗,因此采用门极隔离驱动器Si827x使得无线充电的效率非常高,可以达到95%以上,超过了线缆充电。
2在充电速度方面,可以根据实际需求调整充电的功率,范围6.6kW-20kW。
3可以在400cm米以内完成对车辆的感应充电。
4按20kW计算,充满电池容量85kWh的电动汽车仅需要不到5小时;而峰值功率50千瓦的快充可以在一小时内充满(半小时充80%)。



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